(2) Specifications and measurement range

Vortex flowmeter is mainly used for flow measurement of industrial pipeline media fluids, such as gases, liquids, vapors, and other media. Its characteristics are small pressure loss, large range, high accuracy, and almost unaffected by parameters such as fluid density, pressure, temperature, viscosity, etc. when measuring volumetric flow rate under working conditions. No movable mechanical parts, therefore high reliability and low maintenance. The instrument parameters can remain stable for a long time. The vortex flowmeter adopts a piezoelectric stress sensor with high reliability and can operate within the working temperature range of -20 ℃ to+250 ℃. It has both analog standard signals and digital pulse signal outputs, making it easy to use in conjunction with digital systems such as computers. It is a relatively advanced and ideal flow meter.
In practical applications, large flow rates are often much lower than the upper limit value of the instrument, and with changes in load, small flow rates often fall below the lower limit value of the instrument. The instrument is not working in its optimal operating range. To solve this problem, it is usually necessary to reduce the diameter at the measuring point to increase the flow rate at the measuring point, and use smaller diameter instruments to facilitate the measurement of the instrument. However, this variable diameter method requires a straight pipe section with a length of 15D or more between the variable diameter pipe and the instrument for rectification, which makes processing and installation inconvenient. Our company has developed an LGZ variable diameter rectifier with a curved longitudinal section, which has multiple functions such as rectification, increasing flow velocity, and changing flow velocity distribution. Its structural size is small, only one-third of the inner diameter of the process pipe, and it is integrated with the vortex flowmeter. It not only does not require an additional straight pipe section, but also reduces the requirements for the straight pipe section of the process pipe, making installation very convenient.
For the convenience of use, the battery powered local display vortex flowmeter adopts low-power high-tech. It can operate continuously for more than a year with lithium battery power supply, saving the procurement and installation costs of cables and display instruments. It can display instantaneous flow, cumulative flow, etc. on site. The temperature compensated integrated vortex flowmeter also comes with a temperature sensor, which can directly measure the temperature of saturated steam and calculate the pressure, thereby displaying the mass flow rate of saturated steam. The temperature pressure compensation integrated type is equipped with temperature and pressure sensors, which can directly measure the temperature and pressure of the gas medium for gas flow measurement, thereby displaying the standard volume flow rate of the gas.principle
When a triangular cylindrical vortex generator is set up in the fluid, regular vortices are alternately generated from both sides of the vortex generator, which are called Karman vortices. As shown in Figure 1, the vortex columns are asymmetrically arranged downstream of the vortex generator.
Assuming the frequency of vortex occurrence is f, the average flow velocity of the measured medium is, the width of the upstream face of the vortex generator is d, and the diameter of the body is D, the following relationship can be obtained: f=SrV1/d=SrV/md (1)
In the formula, V1 represents the average velocity on both sides of the vortex generator, m/s;
Sr Strouhal number;
The ratio of the bow shaped area on both sides of the vortex generator to the cross-sectional area of the pipeline is the volumetric flow rate qv inside the pipeline
Qv=π D2V/4=π D2mdf/4Sr (2)
K=f/qv=[π D2md/4Sr] -1 (3)
In the formula, K represents the instrument coefficient of the flowmeter, with pulse count in m3 (P/m3).
K is not only related to the geometric dimensions of the vortex generator and pipeline, but also to the Strouhal number. The Strouhal number is a dimensionless parameter that is related to the shape of the vortex generator and the Reynolds number,
Figure 2 shows the relationship between the Strouhal number of a cylindrical vortex generator and the Reynolds number of a pipeline. As shown in the figure, Sr can be regarded as a constant within the range of ReD=2 × 104 to 7 × 106, which is the normal operating range of the instrument. When measuring gas flow rate, the flow calculation formula for VSF is (4)
Figure 2: The relationship curve between Strouhal number and Reynolds number
In the equation, qVn and qV - represent the volumetric flow rates under standard conditions (0oC or 20oC, 101.325kPa) and operating conditions, respectively, m3/h;
Pn and P - are the absolute pressures under standard and operating conditions, respectively, Pa;
Tn and T - are the thermodynamic temperatures under standard and operating conditions, respectively, K;
Zn and Z - are the gas compression coefficients under standard and working conditions, respectively.
As can be seen from the above equation, the pulse frequency signal output by VSF is not affected by fluid properties and composition changes, that is, the instrument coefficient is only related to the shape and size of the vortex generator and pipeline within a certain Reynolds number range. However, in material balance and energy measurement, the rotary flowmeter needs to detect mass flow rate. At this time, the output signal of the flowmeter should simultaneously monitor volume flow rate and fluid density. Fluid properties and components still have a direct impact on flow measurement.
Steam vortex flowmeterCaliber and Flow Selection Table
Vortex Flowmeter
|
Nominal diameter DN
(mm)
|
Flow range (m)3/h)
|
||
Liquid
|
Gas
|
Steam
|
||
LUGB
|
250
|
100~1000
|
1000~8000
|
930~8000
|
LUGB
|
300
|
150~1500
|
1500~11500
|
1330~11440
|
LUGB
|
350
|
200~2000
|
2000~15600
|
1800~15600
|
LUGB
|
400
|
250~2500
|
2500~20000
|
2400~20000
|
LUGB
|
500
|
400~4000
|
4000~30000
|
3700~31800
|
LUGB
|
600
|
500~5000
|
5000~45000
|
5300~45800
|
LUGB
|
700
|
700~7000
|
7000~60000
|
7300~62300
|
LUGB
|
800
|
900~9000
|
9000~80000
|
9500~81400
|
LUGB
|
1000
|
1400~14000
|
14000~120000
|
14800~127200
|
1. The new generation of intelligent vortex flowmeter has the characteristics of high accuracy, anti vibration, anti-interference, and easy maintenance, suitable for flow measurement under various steam and gas working conditions.
2. The vortex flow sensor, flow display instrument, and compensation method are collectively referred to as vortex flow meters. Vortex flowmeter is a typical representative of vortex flowmeter.
3. The vortex flow sensor is a new type of flow instrument designed and manufactured using the Karman vortex principle and modern electronic technology, which has high reliability, excellent technical performance indicators, good medium adaptability, and universality.
Pipeline condition | upstream | downstream |
Concentric contraction tube fully openGate valve | 15D | 5D |
90 ℃ right angle elbow | 20D | 5D |
Two 90 ℃ elbows on the same plane | 25D | 5D |
Half open gate valve regulating valve | 50D | 5D |
Two 90 ℃ elbows on different planes | 40D | 5D |
Equipped with rectifier tube bundle | 12D | 5D |
Intelligent steam vortex flowmeterHeader function:
1. LCD dot matrix Chinese character display, intuitive and convenient, with simple and clear operation;
2. Fully functional HART protocol, including special commands;
3. Equipped with temperature/pressure sensor interface. Temperature can be connected to Pt100 or Pt1000, pressure can be connected to gauge or absolute pressure sensors, and can be corrected in sections;
4. Diversified output signals can be selected according to customer requirements, including two-wire 4-20mA output, three wire pulse output, and three wire equivalent output;
5. It has excellent nonlinear correction function, greatly improving the linearity of the instrument;
6. It has software spectrum analysis function, which improves the anti-interference and seismic resistance of the instrument;
7. Strong universality, can be used in conjunction with sensors that output frequency signals such as vortex streets and spiral vortices;
8. It can measure a wide range of media, including steam, liquids, general gases, natural gas, etc. When measuring natural gas, there is a correction for the over compression factor;
9. There are two versions available for users to choose from: Chinese and English;
10. Ultra low power consumption, one dry battery can maintain full performance for at least 3 years;
11. The working mode can be automatically switched between battery powered, two-wire, and three wire systems;
12. Self checking function, with rich self checking information; Convenient for users to inspect and debug.
13. It has independent password settings, and different levels of passwords can be set for parameter, total reset, and calibration, making it convenient for users to manage;
14Display units can be selected and customized;
15.Integrated temperature and pressure compensation function
Intelligent Chinese character screen vortex flowmeter